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import { type NextRequest, NextResponse } from "next/server";
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import { prisma } from "@/lib/prisma";
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import { errorResponse, requireRole, ApiError } from "@/lib/api";
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import { readFileBytes } from "@/lib/files";
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import {
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renderProjectTravelers,
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type OperationCardData,
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type PartCoverData,
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} from "@/lib/pdf";
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/**
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* Admin-only. Bulk traveler PDF for an entire project — one megafile
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* containing every part's cover + drawings + op cards, prefixed with a
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* project-level summary sheet.
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*
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* Query params:
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* ?scope=all (default) every part with at least one operation
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* ?scope=incomplete only parts that still have pending / partial /
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* in_progress / qc_failed ops (i.e. what's left to run)
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*
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* Parts with zero operations are always skipped — they'd render an empty
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* card anyway. Drawings are inlined best-effort (missing files are logged
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* and the PDF still renders).
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*/
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export async function GET(req: NextRequest, ctx: { params: Promise<{ id: string }> }) {
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try {
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await requireRole("admin");
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const { id } = await ctx.params;
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const scope = (new URL(req.url).searchParams.get("scope") ?? "all").toLowerCase();
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if (scope !== "all" && scope !== "incomplete") {
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throw new ApiError(400, "bad_scope", "scope must be 'all' or 'incomplete'");
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}
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const project = await prisma.project.findUnique({
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where: { id },
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select: { id: true, code: true, name: true, customerCode: true, dueDate: true },
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});
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if (!project) throw new ApiError(404, "not_found", "Project not found");
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const parts = await prisma.part.findMany({
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where: {
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assembly: { projectId: id },
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...(scope === "incomplete"
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? {
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operations: {
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some: {
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status: { in: ["pending", "partial", "in_progress", "qc_failed"] },
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},
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},
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}
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: {}),
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},
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orderBy: [{ assembly: { code: "asc" } }, { code: "asc" }],
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include: {
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assembly: {
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include: {
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project: { select: { code: true, name: true } },
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drawingFile: { select: { path: true, originalName: true } },
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},
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},
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stepFile: { select: { originalName: true, sizeBytes: true, sha256: true } },
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drawingFile: {
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select: { originalName: true, sizeBytes: true, sha256: true, path: true },
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},
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cutFile: { select: { originalName: true, sizeBytes: true, sha256: true } },
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operations: {
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orderBy: { sequence: "asc" },
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include: { machine: { select: { name: true, kind: true } } },
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},
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},
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});
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const eligible = parts.filter((p) => p.operations.length > 0);
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if (eligible.length === 0) {
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throw new ApiError(
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400,
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"no_parts",
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scope === "incomplete"
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? "No parts with outstanding operations in this project"
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: "No parts with operations in this project",
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);
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}
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const bundles = await Promise.all(
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eligible.map(async (part) => {
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const projectHead = { code: part.assembly.project.code, name: part.assembly.project.name };
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const assembly = {
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code: part.assembly.code,
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name: part.assembly.name,
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qty: part.assembly.qty,
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};
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const partHeader = {
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code: part.code,
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name: part.name,
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material: part.material,
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qty: part.qty,
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};
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const drawingPdfBytes = await tryReadPdf(part.drawingFile?.path ?? null);
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const assemblyDrawingPdfBytes = await tryReadPdf(part.assembly.drawingFile?.path ?? null);
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const cover: PartCoverData = {
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project: projectHead,
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assembly,
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part: { ...partHeader, notes: part.notes },
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files: [
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{ label: "STEP / 3D", file: part.stepFile },
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{ label: "Drawing PDF", file: part.drawingFile },
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{ label: "Cut file", file: part.cutFile },
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],
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operations: part.operations.map((op) => ({
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sequence: op.sequence,
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name: op.name,
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kind: op.kind,
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machineName: op.machine?.name ?? null,
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qcRequired: op.qcRequired,
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qrToken: op.qrToken,
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unitsCompleted: op.unitsCompleted,
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status: op.status,
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})),
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};
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const cards: OperationCardData[] = part.operations.map((op) => ({
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project: projectHead,
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assembly,
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part: partHeader,
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operation: {
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id: op.id,
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sequence: op.sequence,
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name: op.name,
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kind: op.kind,
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qrToken: op.qrToken,
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machineName: op.machine?.name ?? null,
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machineKind: op.machine?.kind ?? null,
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settings: op.settings,
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materialNotes: op.materialNotes,
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instructions: op.instructions,
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qcRequired: op.qcRequired,
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plannedMinutes: op.plannedMinutes,
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plannedUnits: op.plannedUnits,
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unitsCompleted: op.unitsCompleted,
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status: op.status,
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},
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}));
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return { cover, cards, drawingPdfBytes, assemblyDrawingPdfBytes };
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}),
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);
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const pdf = await renderProjectTravelers({
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project: {
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code: project.code,
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name: project.name,
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customerCode: project.customerCode,
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dueDate: project.dueDate,
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},
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bundles,
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});
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const suffix = scope === "incomplete" ? "-incomplete" : "";
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const safeName = `${project.code}${suffix}-travelers.pdf`.replace(/[^A-Za-z0-9._-]/g, "_");
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return new NextResponse(pdf as unknown as BodyInit, {
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status: 200,
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headers: {
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"Content-Type": "application/pdf",
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"Content-Disposition": `inline; filename="${safeName}"`,
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"Cache-Control": "private, no-store",
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},
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});
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} catch (err) {
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return errorResponse(err);
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}
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}
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async function tryReadPdf(path: string | null): Promise<Uint8Array | null> {
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if (!path) return null;
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try {
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const buf = await readFileBytes(path);
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return new Uint8Array(buf);
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} catch (err) {
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console.warn("[projects/travelers.pdf] could not read drawing file", { path, err });
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return null;
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}
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}
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