mrp-qrcode/lib/schemas.ts

import { z } from "zod";

// ---- shared --------------------------------------------------------------

const NonEmpty = z.string().trim().min(1, "Required").max(200);
const Code = z.string().trim().min(1).max(64).regex(/^[A-Za-z0-9._\-/]+$/, "Use letters, digits, . _ - /");
const OptionalText = z
  .string()
  .trim()
  .max(5000)
  .transform((v) => (v.length === 0 ? null : v))
  .nullable()
  .optional();
const JsonString = z
  .string()
  .max(10_000)
  .refine(
    (s) => {
      if (s.length === 0) return true;
      try {
        JSON.parse(s);
        return true;
      } catch {
        return false;
      }
    },
    { message: "Must be valid JSON" },
  )
  .transform((s) => (s.length === 0 ? null : s))
  .nullable()
  .optional();

const Pin = z.string().regex(/^\d{4}$/, "PIN must be exactly 4 digits");

// ---- users ---------------------------------------------------------------

export const CreateAdminSchema = z.object({
  role: z.literal("admin"),
  name: NonEmpty,
  email: z.string().email().max(200),
  password: z.string().min(8).max(200),
});

export const CreateOperatorSchema = z.object({
  role: z.literal("operator"),
  name: NonEmpty,
  pin: Pin,
});

export const CreateUserSchema = z.discriminatedUnion("role", [
  CreateAdminSchema,
  CreateOperatorSchema,
]);

export const UpdateUserSchema = z
  .object({
    name: NonEmpty.optional(),
    active: z.boolean().optional(),
    email: z.string().email().max(200).optional(),
    password: z.string().min(8).max(200).optional(),
    pin: Pin.optional(),
  })
  .strict();

// ---- machines ------------------------------------------------------------

export const MachineKinds = [
  "NCT_PUNCH",
  "PRESS_BRAKE",
  "RIVET",
  "WELD",
  "LASER",
  "SHEAR",
  "ASSEMBLY",
  "OTHER",
] as const;

export const CreateMachineSchema = z.object({
  name: NonEmpty,
  kind: z.enum(MachineKinds),
  location: OptionalText,
  notes: OptionalText,
});

export const UpdateMachineSchema = z
  .object({
    name: NonEmpty.optional(),
    kind: z.enum(MachineKinds).optional(),
    location: OptionalText,
    notes: OptionalText,
    active: z.boolean().optional(),
  })
  .strict();

// ---- operation templates -------------------------------------------------

export const CreateTemplateSchema = z.object({
  name: NonEmpty,
  machineId: z.string().min(1).nullable().optional(),
  defaultSettings: JsonString,
  defaultInstructions: OptionalText,
  qcRequired: z.boolean().default(false),
});

export const UpdateTemplateSchema = z
  .object({
    name: NonEmpty.optional(),
    machineId: z.string().min(1).nullable().optional(),
    defaultSettings: JsonString,
    defaultInstructions: OptionalText,
    qcRequired: z.boolean().optional(),
    active: z.boolean().optional(),
  })
  .strict();

// ---- projects ------------------------------------------------------------

export const ProjectStatuses = ["planning", "in_progress", "completed", "cancelled"] as const;

export const CreateProjectSchema = z.object({
  code: Code,
  name: NonEmpty,
  customerCode: z
    .string()
    .trim()
    .max(64)
    .transform((v) => (v.length === 0 ? null : v))
    .nullable()
    .optional(),
  dueDate: z.coerce.date().nullable().optional(),
  notes: OptionalText,
});

export const UpdateProjectSchema = z
  .object({
    code: Code.optional(),
    name: NonEmpty.optional(),
    customerCode: z
      .string()
      .trim()
      .max(64)
      .transform((v) => (v.length === 0 ? null : v))
      .nullable()
      .optional(),
    dueDate: z.coerce.date().nullable().optional(),
    status: z.enum(ProjectStatuses).optional(),
    notes: OptionalText,
  })
  .strict();

// ---- assemblies / parts --------------------------------------------------

export const CreateAssemblySchema = z.object({
  code: Code,
  name: NonEmpty,
  qty: z.coerce.number().int().positive().max(100000).default(1),
  notes: OptionalText,
});

export const UpdateAssemblySchema = z
  .object({
    code: Code.optional(),
    name: NonEmpty.optional(),
    qty: z.coerce.number().int().positive().max(100000).optional(),
    notes: OptionalText,
  })
  .strict();

export const CreatePartSchema = z.object({
  code: Code,
  name: NonEmpty,
  material: z
    .string()
    .trim()
    .max(120)
    .transform((v) => (v.length === 0 ? null : v))
    .nullable()
    .optional(),
  qty: z.coerce.number().int().positive().max(100000).default(1),
  notes: OptionalText,
});

export const UpdatePartSchema = z
  .object({
    code: Code.optional(),
    name: NonEmpty.optional(),
    material: z
      .string()
      .trim()
      .max(120)
      .transform((v) => (v.length === 0 ? null : v))
      .nullable()
      .optional(),
    qty: z.coerce.number().int().positive().max(100000).optional(),
    notes: OptionalText,
    stepFileId: z.string().min(1).nullable().optional(),
    drawingFileId: z.string().min(1).nullable().optional(),
    cutFileId: z.string().min(1).nullable().optional(),
  })
  .strict();

// ---- operations ---------------------------------------------------------

export const OperationStatuses = ["pending", "in_progress", "completed"] as const;

export const CreateOperationSchema = z.object({
  templateId: z.string().min(1).nullable().optional(),
  name: NonEmpty,
  machineId: z.string().min(1).nullable().optional(),
  settings: JsonString,
  materialNotes: OptionalText,
  instructions: OptionalText,
  qcRequired: z.boolean().default(false),
  plannedMinutes: z.coerce.number().int().positive().max(100000).nullable().optional(),
  plannedUnits: z.coerce.number().int().positive().max(100000).nullable().optional(),
  sequence: z.coerce.number().int().positive().max(10000).optional(),
});

export const UpdateOperationSchema = z
  .object({
    templateId: z.string().min(1).nullable().optional(),
    name: NonEmpty.optional(),
    machineId: z.string().min(1).nullable().optional(),
    settings: JsonString,
    materialNotes: OptionalText,
    instructions: OptionalText,
    qcRequired: z.boolean().optional(),
    plannedMinutes: z.coerce.number().int().positive().max(100000).nullable().optional(),
    plannedUnits: z.coerce.number().int().positive().max(100000).nullable().optional(),
    sequence: z.coerce.number().int().positive().max(10000).optional(),
    status: z.enum(OperationStatuses).optional(),
  })
  .strict();

export const ReorderOperationsSchema = z.object({
  order: z.array(z.string().min(1)).min(1),
});